WEBVTT

NOTE Machine transcript of the film's sound; not yet checked.

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A century ago, in 1858 to be exact, the
company we now know as Johns-Manville

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was founded by H.W. Johns in a small
basement room in lower New York.

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One of the first products turned out by
Mr. Johns was an improved roofing felt.

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In fact, tradition has it that Mr. Johns
helped remove the excess bitumen from the

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first batch of felt by running it through
an old-fashioned clothes wringer, turning

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the handle himself.

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These early roofings, with their
successors, have set a standard of quality
which

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has won the approval of architects,
building owners, and roofing contractors
for

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generation after generation.

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Today, a hundred years later, Johns-
Manville continues to manufacture quality

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roofings, but the small basement room has
grown into huge manufacturing plants

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located strategically in the United States
and Canada.

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One of its greatest contributions to the
roofing industry has been the introduction

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of asbestos felts into roof construction.
Today, from

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great mines located in Canada

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and other parts of the world, Johns-
Manville mines and processes its own
asbestos fiber.

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The employment of asbestos fiber instead
of organic fibers in roofing felts gives
many

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advantages asbestos is a mineral fiber
which cannot rot decay

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or burn it is as

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permanent as stone ordinary roofing felts

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are made of organic fibers which

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are actually tiny hollow tubes filled and
coated with bitumen

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on the other

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hand asbestos fibers are inorganic they
are small solid

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rods which being solid

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are not filled with bitumen, but are
coated only in the manufacturing process.

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With ordinary roofing felts, the organic
tubular fibers act as wicks

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and allow the sun to draw off both the
bituminous saturant in the felt

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and the cementing agent used between the
plies of felt.

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This destructive oxidation process greatly
shortens the life of the roof.

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Asbestos roofing felts guard against this
damage through oxidation.

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Because asbestos fibers are

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solid, they cannot act as wicks through
which the asphalt may be drawn off by the
sun.

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They form a

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network in each ply which protects the
impregnated bitumen within the felt and

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the layers of bitumen

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between the felts. When an asbestos felt
roof

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bleaches in the sun, the action is

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only skin deep. Wherever you scrape the
gray weathering of a smooth surfaced

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asbestos roof, you will find black asphalt
underneath.

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This test can be

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repeated a dozen times in the same spot
with the same results.

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Because of the

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protection of the bitumen by the asbestos
fibers roofs built with asbestos felts

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do not require

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a protective slag or gravel surfacing
smooth surfaced roofs offer many

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other advantages

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damage is easy to locate and repair
thorough roof drainage is assured

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and the roof deck is

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not subjected to the excess weight of slag
or gravel Johns-

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Manville has two basic asbestos

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roofing specifications. First, for decks
with pitches from one-half inch and over,
there

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is the well-known Flexstone built-up roof,
which has been protecting commercial and
industrial

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buildings for scores of years. Second is
an asbestos roof specifically designed for
slopes

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of less than one-half inch and for dead
level decks.

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It is the Aquadam built-up roof.

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The Aquadam built-up roof is the result of
a number of years of experimentation and

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testing in the laboratory and in the
field. Before Aquadam was publicly

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announced, test

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installations were made on buildings all
over the country and under varied climatic
conditions.

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Today, after 10 to 20 years of actual
field tests, they are in perfect
condition.

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These

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asbestos roofs owe their superiority to
Aquadam, the cementing agent which is

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used between

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the plies of felt and on the surface.
Aquadam contains all the valuable

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qualities necessary for the construction
of a superior dead-level built-up roof.

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Qualities not found combined in any other
one bitumen.

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Let us take you to the

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largest research center in the world
devoted to building materials and show

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you actual tests which prove that Aquadam
possesses the qualities the

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architect or engineer considers most
desirable for the construction of a
superior

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built-up roof.

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The first quality demanded of a roof is
that it must withstand the weather.

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Aquadam fully meets this qualification, as
you will see.

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In this modern machine, accelerated

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weathering tests can be made. Films of
Aquadam and other bitumens are

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exposed to ultraviolet light,

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water sprays, heat, cold, and thermal
shocks under

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controlled conditions. After being
subjected to

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those conditions for many cycles
representing years of exposure, Aquadam
showed

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less deterioration

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than other bitumens tested. Another
important quality an architect

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or engineer might demand

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in a roofing bitumen is its ability to
heal itself if for some reason cracks

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or imperfections have

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previously formed in the bitumen layer.
This test is designed to measure the

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degree to which a bitumen will heal itself
under sun temperatures.

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Films of

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Aquadam and other dead level asphalt are
placed on aluminum panels and scribed

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with cracks. These panels are then placed
in an oven heated to 135 degrees

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Fahrenheit. After a period of time the
amounts of

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rehealing of the scribed lines is noted.

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Ordinary dead level asphalts, as you can
see,

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show an almost complete absence of self-
healing qualities.

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Aquadam, on the other hand, resealed
itself 100%.

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The third quality demanded of a good
bitumen

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is that it have a high degree of
ductility.

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By ductility, we mean the ability of the
bitumen film

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to be distorted without breaking. This
distortion might be due either to
expansion

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and contraction of the roof deck or to
building movement.

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On this test machine, specifically

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designed to test the ductility of various
bitumens, we see an ordinary dead level
asphalt

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being tested. The break occurs when the
bitumen

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is stretched from seven to eight
centimeters.

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bitumens such as these would soon crack
and break when subjected to sudden
temperature

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changes or movement of the roof deck let
us see what happens to Aquadam

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in the same test

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because Aquadam is truly ductile it can be
stretched to the

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absolute limit of the machine

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without breaking here is the proof that
this improved bitumen

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will most effectively resist

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distortion and breakage under actual
service conditions.

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As

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everyone knows, the

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bitumen used in a built-up roof comes to
the job in solid form.

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It must then be

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reduced to a viscous state before applying
it on a roof.

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In many cases,

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through heating the bitumen in the kettle,
many of the virtues built into it

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by the manufacturer are destroyed.
Therefore, the bitumen that changes the

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least when heated will be the one to reach
the roof in the nearest to its

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original and desired characteristics. This
is the kettle stability test

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designed to measure the ability of a
bitumen to retain its original

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composition under the normal and abnormal
temperatures to which it may be

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subjected in the kettle. In this test the
samples of various

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bitumens are first

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weighed in standard containers and placed
on a shelf in the oven.

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In the

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oven they are subjected to a temperature
of 500 degrees Fahrenheit for five hours.

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At the end of the five-hour period the
samples are removed and reweighed for

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volatile loss and measured for softening
point increase.

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The results of the kettle

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stability test are shown on these charts.
Note how the weight loss of Aquadam

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compares favorably with that of the dead
level asphalts and is infinitely less

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than the weight

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loss sustained by coal tar pitch. Notice
too that while all bitumens are

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susceptible to a

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softening point increase to some degree,
the softening point increase of dead level
asphalts

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was twice that of Aquadam and the
softening point increase of coal tar pitch
was

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many times that of

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Aquadam. Another quality that an architect
or engineer would look for

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is the degree of

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adhesiveness of a bitumen. High adhesive
properties result in more effective

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brooming in of the

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felts, less chance of air pockets and
potential blisters.

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Mineral surfacing is held and kept

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in its proper place. The adhesion test is
made by warming

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films of two ordinary bitumens

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and a film of Aquadam. They are raised to
specific temperatures and

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then roofing felts are brought

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into contact with the warm bitumens.
Notice that with only brief contact the
other

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samples do not

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hold while Aquadam bonds readily to the
felt.

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It is important too that a bitumen provide
good

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adhesion to gravel when used. Here is a
gravel adhesion test being

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performed on

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Aquadam and other dead level bitumens. As
before, films

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of the various bitumens are

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warmed to specific temperatures. Gravel is
then sprinkled over the films.

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After a

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period of 30 seconds, the containers are
turned upside down.

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When the containers

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are turned right side up, the amount of
gravel loss is evident.

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The first two samples show little,

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if any, adhesion to the gravel. Aquadam
shows excellent

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adhesion and that is most important

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to guard against gravel erosion on a dead
level roof.

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The next quality, which a superior roofing

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bitumen should possess, is an ability to
withstand water immersion.

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Parts of some dead level roofs,

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for one reason or another may be under
water for long periods at a time and it is
important

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to the architect and the engineer to
select a bitumen that is not affected or

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changed by

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standing water here samples of the various
bitumens are first weighed

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and then covered

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with one inch of distilled water at weekly
intervals the water is poured from the
surface

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and the bitumen blotted dry. Then the
quantity of water absorbed by the bitumen

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is determined

179
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by reweighing the sample. The samples are
also examined at the same time

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to see what effect

181
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immersion in water may have caused, such
as swelling, discoloring, or breaking down

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of the

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bitumen. In this test, definite
conclusions were not arrived at until

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after one year's immersion

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of all samples. As you can see, Aquadam is
stable in its reaction to water

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immersion and remains

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unchanged after a year's test. Commercial
dead level asphalt show a distinct change
in

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characteristics in the same time. Still
another quality to look for in

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the ideal roofing bitumen

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is its ability to flow and thereby level
and smooth itself at average

191
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sunroof temperatures.

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Here is a test that scientifically
measures the flow characteristics

193
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of different

194
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bitumens. Cubes of various samples are
placed in V-shaped preheated metal troughs
which

195
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have a 30-degree slope. The troughs are
placed in an oven which is

196
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heated to sun temperature.

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After six hours, the flow rates are
recorded.

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The Aquadam sample in the middle shows a
relatively

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00:14:15.000 --> 00:14:21.280
uniform flow which averages midway between
coal tar pitch at the left and

200
00:14:21.280 --> 00:14:26.900
dead level asphalt on the right. Aquadam's
medium degree of flow

201
00:14:26.900 --> 00:14:27.920
is considered

202
00:14:27.920 --> 00:14:33.580
ideal. Coal tar pitch is recognized as
having too great a flow with a tendency

203
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to leave bare spots at the high points of
the roof. On the other hand the

204
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average asphalt usually possesses too
little flow which is insufficient for

205
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good leveling and sealing characteristics
which are so important to a well-built

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roof you have

207
00:14:49.520 --> 00:14:54.500
seen through these tests how Aquadam meets
all of the requirements of a superior

208
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roofing bitumen

209
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for dead level or low pitched roofs it has
a uniform rate of flow the

210
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ability to stand water

211
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immersion a high degree of adhesiveness
the ability to retain its original
characteristics

212
00:15:09.060 --> 00:15:14.740
when heated, high ductility, the ability
to heal itself,

213
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and finally the

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00:15:16.600 --> 00:15:19.260
ability to withstand weather while in
service.

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Because it meets all of these important
requirements for a long-lasting roofing

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bitumen, smooth

217
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surfaced Aquadam roofs built with asbestos
felts are being specified and used more
and

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more and when desired Aquadam roofs are
also available in a slag or gravel

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surface specification

220
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a superior bitumen is of prime importance
but there are other elements which are
necessary

221
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to build a roof of quality proper
insulation is one of those other elements
and it

222
00:15:53.680 --> 00:15:54.680
is particularly

223
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significant when temperature conditions in
the manufacturing process must be

224
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closely regulated

225
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roof and so provides such insulation it is
made of wood fibers processed

226
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into a homogeneous board

227
00:16:07.700 --> 00:16:13.700
roof and so has great structural strength
and resistance to compression yet it is

228
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light in

229
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weight it can be handled without
distortion breaking or delamination it is
sufficiently

230
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rigid to permit normal traffic during the
installation of both the insulation and
the

231
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roof above it and it has been designed to
secure the lowest possible conductivity

232
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consistent with

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structural strength another important
element is the flashing

234
00:16:37.920 --> 00:16:40.360
even the best of built-up roofs

235
00:16:40.360 --> 00:16:46.080
can fail if improperly flashed for this
purpose the Asbestile system of flashing

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was developed

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to start the flashing installation the
ends of the new roofing felts are turned
up dry

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over the cant strip and on up the parapet
wall a short distance.

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Then the masonry wall is primed.

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Next a sheet of asbestos felt is mopped in
place.

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This felt is covered by a sheet of base
flashing,

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also mopped in place. Then along their
upper edge the two felts are

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nailed into a brick joint. Now

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over this base flashing, the cap flashing
is placed using Asbestile, a

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heavy-bodied

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plastic cement specially developed to give
thorough water tightness.

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The cap flashing consists of a troweling
of Asbestile, a ply of felt,

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a second troweling

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of Asbestile, a second ply of felt, and a
final troweling of Asbestile.

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This cap flashing extends under the coping
and down the wall, overlapping the

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base felts. The last step is the stripping
in of an asbestos felt laid in

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hot bitumen

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along the joint of the base flashing and
the finished roof.

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Thus, a completely dependable

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built-up roof is produced. A roof that is
backed by 100 years of experience in
pioneering

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new materials and methods for the roofing
industry. Among those

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accomplishments are asbestos felts, roof
and so,l the asbestos

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system of flashing,

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Flexstone roofs for inclines of one-half
inch to six inches, and now

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Aquadam roofs for low pitch and dead level
roofs.

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But it is not enough that

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the built-up roofing products be
manufactured to the highest standards of

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quality. To ensure a roof of maximum wear
and service, a built-up roof must also be

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properly applied by competent and reliable
roofers.

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That is why Johns-

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Manville insists that its products be
applied only by approved roofers who are

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selected for their experience, their know-
how, and for their reputation in

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their business community. They are
identified in your neighborhood by this

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heading in the yellow pages of the
classified telephone directory and by

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this sign at their place of business 100
years have gone by

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since H.W. Johns

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developed his improved roofing felt today
the company he founded

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00:19:20.630 --> 00:19:21.630
is entering

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00:19:21.130 --> 00:19:26.830
its second century of service to
architects engineers contractors and

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00:19:26.830 --> 00:19:27.830
building owners.

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Utilizing its complete research facilities

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00:19:32.410 --> 00:19:35.530
and vast experience, Johns-Manville

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00:19:35.530 --> 00:19:38.930
will continue to lead in the development
and perfection

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00:19:38.930 --> 00:19:42.370
of new products to meet new construction
concepts.

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00:19:43.490 --> 00:19:47.350
Thus, materials offering the very best in
protection

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00:19:47.350 --> 00:19:50.450
and security will always be on hand

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for the buildings which will come into
being

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as the future unfolds.
