WEBVTT

NOTE Machine transcript of the film's sound; not yet checked.

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Fire at sea. The dread of mariners down
through the centuries.

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This swift and terrible force that has
destroyed hundreds of ships and taken a
toll

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of countless lives reached its tragic
climax in the Morro Castle disaster of
1934.

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But horrible as it was, the Morro Castle
fire had one constructive aftermath.

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It focused attention on the need for fire-
safe construction in subsequent

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shipbuilding so

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that similar tragedies to that which
overtook this ship would not happen again.

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Soon studies were underway, facts were
being sifted, and a committee had been
appointed

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to determine by means of a series of
practical tests the requirements of a fire

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-safe bulkhead

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material. Such a material, the committee
found, must have three important
characteristics.

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First and foremost, it must be
incombustible.

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Second, the material must maintain its
structural

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integrity in the presence of flame. Third,
but by no means least in importance,

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it should

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possess sufficient insulating value to
confine fires to their point of origin,
for

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it is

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axiomatic that the spread of fire
invariably constitutes its worst

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potential hazard and this is particularly
true of fires on ships.

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As a

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pioneer in the manufacture of fire safe
asbestos building materials, Johns-
Manville

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was a logical company to produce a
bulkhead panel material that

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would meet these specifications. Here at
the Johns-Manville Research Center in

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Manville, New Jersey, the same team of
scientists

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and engineers that had produced so many

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of the outstanding developments in fire-
safe building

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construction went to work on the problem.

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The result was a completely new and
different material

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that has proved itself ideally suited to
the high safety

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standards now required on American ships.

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Moreover, these fire-safe Marinite panels

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offer the marine architect and shipbuilder

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other important practical advantages as
well.

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They insulate against heat, cold, and
noise.

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Structurally strong, they are capable of
withstanding severe abuse.

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Yet they are relatively light in weight
and easily workable.

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And with all these utilitarian features,

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their decorative possibilities are
virtually unlimited.

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This panel, for example, has been faced on
both sides

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with an attractive plastic finish.

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one of a number of surface treatments that
are possible with this versatile material.

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But first, let's see how Marinite meets
the requirements of fire safety.

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In this test, one of a series made by an
independent testing laboratory in

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accordance with Coast

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Guard standards, a Marinite panel is
placed in a specially constructed test
furnace to

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determine its structural integrity in the
presence of flame and its ability to
provide

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an effective barrier against the spread of
fire. With the panel in place,

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thermocouples are attached to both faces
for accurate measurement of the relative

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temperatures and the furnace is ignited.
Now the flames

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begin to sear the exposed

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side of the panel. Higher and higher they
climb.

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As the fire rages inside the

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furnace, engineers record the temperatures
at intervals throughout the

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test. This typical graph shows the test
results.

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The upper curve represents the

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temperature of the exposed side of the
panel. The lower curve is the temperature

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of the unexposed side. Note the wide
separation of the two curves, convincing

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evidence of Marinite's high insulating
value.

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After a one-hour test period

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during which the exposed side has been
subjected to heat up to 1,700 degrees

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Fahrenheit the temperature of the
unexposed side is below the limit of 250

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degrees allowed by the

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Coast Guard and the entire panel still
remains intact this

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ability of Marinite panels to serve

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as an effective barrier against the spread
of fires has been demonstrated numerous

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times in

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actual service at sea one such instance
involved the tanker Atlantic Dealer

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in collision with

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another vessel, the Atlantic Dealer's
after deck quickly became a blazing
inferno

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when burning crude

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oil was released on the surface of the
water. Yet the Marinite panels used in her
construction

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kept heat levels down so effectively that
the ship's crew was able to fight the

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fire successfully.

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The blaze was confined and in less than an
hour it was completely extinguished.

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Marinite's rugged

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resistance to abuse was severely put to
the test in the liner America.

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Launched

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in 1938, the America was one of the first
transatlantic liners to employ

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completely fire-safe construction. Her
Marinite panels, used as bulkheads in

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many locations throughout the ship, were
an important part of her fire-safe

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design. Later, when she was pressed into
service as a troop carrier, the America

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transported hundreds of thousands of our
troops and many tons of equipment to

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Europe, and these same Marinite panels

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were called upon to withstand four years

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of the hardest kind of abuse.

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They came through with flying colors.

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When the America was returned to peacetime
service,

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her Marinite bulkheads were found

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to be in such excellent condition

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that very few replacements were needed.

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A look at the raw materials from which
Marinite is made

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will help us understand why this modern
joiner material can

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offer such an unusual combination of
advantages.

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The basic raw materials are shown here,

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asbestos fibers, diatomaceous silica, and
lime,

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three incombustible materials that have

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all the permanence of stone.

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But it is the strength of these amazing
asbestos fibers,

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so soft and yielding to the touch,

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yet actually as strong as piano wire that

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contribute so much to the performance

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of the finished product.

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Countless numbers of these strong silk-
like fibers

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are distributed uniformly throughout each
Marinite panel,

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forming a reinforcement that adds greatly

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to its strength and ability to take
punishment.

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In the manufacturing process, selected
asbestos fibers

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and diatomaceous silica are combined

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with water and a suitable inorganic binder

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to form a slurry.

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This slurry is carried to a hydraulic
press where the panels are formed

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under pressure

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into a tough, homogenous sheet of
relatively low density and uniformly high
strength.

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As

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the panels are formed, they are removed
from the press bed by means of a suction
lift.

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After curing and drying, the panels pass
to a drum-type sander where a smooth
surface

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finish is imparted and the thickness of
the sheet is accurately controlled.

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Following the sanding operation, Marinite
marine panels, which are to be further

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finished, are impregnated with an
inorganic primer and again dried.

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The

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Marinite panels are then ready to receive
one of the many decorative

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facings available, such as plastic, metal,
or wood veneer, or they

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may be left

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unfaced to be painted after installation
if desired.

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Let's go now to the Quincy

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Yard of the Bethlehem Steel Company
Shipbuilding Division to understand how

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Marinite and other Johns-Manville fire
safe joiner materials are used in modern

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fire safe ship construction. Here the
Independence and her sister ship the

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Constitution are under construction. These
are the Marinite panels that are

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soon to become an important part of the
fire safe interior of the Independence.

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They were stacked here in the yard
warehouse ready to be transferred as

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needed to the fabricating shop or to the
ship's side.

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Because Marinite panels are

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available in a variety of sizes, only a
minimum of cutting and fitting is

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usually required at the yard. When this is
necessary, however, Marinite

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demonstrates its ready workability. It
cuts easily and a relatively simple

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sawing arrangement does the job. This unit
is of the skill saw type fitted

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with a silicon carbide cutting wheel. It's
also equipped with a dust disposal

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system which is desirable when volume
cutting is to be done.

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Modern decorative

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treatment frequently calls for a small
bevel along the panel edges.

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Here a

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high-speed router, fitted with a Carboloy
bit, is used for this purpose.

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A piece of angle is attached to the router
base to provide alignment.

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When the unit is run along the edge of the
panel, a smooth, accurate bevel results.

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After the marked panels have been cut and
beveled,

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they're loaded on cargo trays and
transported by trailers to the ship's
side.

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There, they're picked up by an overhead
crane and hoisted aboard.

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Let's follow these Marinite panels to
their destination and observe the few
remaining

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operations that are necessary to convert
them into fire-safe bulkheads.

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The first step is the laying of deck
channels and deckhead furring to form the
boundaries

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of all spaces.

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Certain sizes of metal furring can be cut
to exact size with a hand-lever operated
channel

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shear of the type shown here.

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This gives a clean, square cut, free from
burrs.

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With the deck channels and deck head
furring in place,

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the posts for shell lining are erected,

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forming the steel framework which will
receive the Marinite panels.

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To provide efficient thermal

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insulation, Johns-Manville BX Spintex
insulation has been installed.

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This is a specially processed

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incombustible mineral wool designed to
meet rigid Coast Guard and Maritime
Administration

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requirements. In addition to its thermal
insulating qualities, it has excellent

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noise absorption capacity. The insulation
is secured in place by welding

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pins and

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clips. Now the cut and beveled Marinite
panels are erected.

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Each panel is set in

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its proper location. Holes are drilled to
accommodate the self-tapping screws used

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as fasteners, and the screws driven home.

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Note that spackling is done over the
countersunk

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screw heads to provide a smooth surface
for painting.

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This demonstration model illustrates

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how the Marinite panels are joined in a
single bulkhead.

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The adjacent panels are held in

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perfect alignment by means of the two
mating steel channels.

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Rounded corner construction

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is provided by means of a corner post as
shown in this model.

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Here we see the construction of

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a double bulkhead with the Marinite panels
already in place on one side.

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Notice how readily the screw

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holes are drilled through this one-half
inch thick Marinite panel.

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Marinite's easy workability is

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also an asset when the panels must be
drilled to support control instruments or
to accommodate

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electric cables and when cutouts are
necessary to fit irregular surfaces

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a bandsaw does this

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job easily and quickly another fire safe
Johns-Manville

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material used in the Independence is
marine

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veneer like Marinite it is tough and
strong and immune to rot

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and rust furnished in panels of

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3/16 inch thickness it's comparatively
light in weight and exceptionally tough
and

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for this reason

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is an excellent ceiling material the
panels are easily cut to receive lighting
fixtures

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for many of the public spaces in the
Independence her builders chose a noise

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quieting ceiling

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of perforated marine acoustical units
these units have a perforated facing of

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marine veneer

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backed by a blanket of mineral wool that
serves as a highly efficient sound

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-absorbing element.

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The entire unit is made of incombustible
materials.

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Here, a suspended ceiling of these fire-
safe acoustical units is being installed.

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In addition to keeping noise at an
undisturbing level,

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such a ceiling also provides thermal
insulation

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and may be painted whenever necessary
without reducing its noise-quieting
effectiveness.

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Each unit is fastened to the steel framing
members by

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means of self-tapping screws inserted
through holes drilled in the panels.

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And so we've observed some of the many
ways in which modern fire-safe joiner

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materials were used in the construction of
a modern fire-safe passenger ship.

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Now as the Independence enters New York
Harbor to begin her maiden voyage, let's
go

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below once more for a glimpse of her
completed accommodations.

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Here is a typical double stateroom.

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Notice that its attractively finished

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Marinite panels are completely in keeping
with the quiet good taste of its

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appointments. In this stateroom, the
Marinite bulkheads were finished in an

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attractive gray to harmonize with the bold
modern treatment employed here.

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In

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public spaces throughout the Independence,
Marinite panels and

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perforated marine acoustical units

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also contribute to the comfort and safety
of this fine ship.

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In this lounge, passengers can relax in
the quiet atmosphere

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provided by its efficient sound-absorbing
ceiling

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of perforated marine veneer and the
restful charm

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of its attractive Marinite-paneled
bulkheads.

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Tourist-class passengers, too, enjoy
pleasant living quarters

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aboard the Independence.

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So far we've talked mostly about passenger
ships, but today many of our finest
tankers

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are being built with Marinite bulkheads to
ensure the fire protection that is so
vitally

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important in the ships carrying
inflammable cargoes.

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In cargo ship construction, where the

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trend is toward larger loads and greater
speeds, Marinite is also a logical choice

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as a bulkhead

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material. Here, Marinite offers a
combination of light weight with

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strength, fire protection, and rugged
resistance to abuse.

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In the normal

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thickness used, Marinite weighs less than
three pounds per square foot, yet it has

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00:16:11.400 --> 00:16:14.540
ample strength for use as a freestanding
bulkhead.

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In ferries, as in cargo ships,

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bulkhead materials are called upon to
withstand constant severe punishment.

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This Staten Island ferry is being built to
take that kind of abuse.

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Her fire-safe Marinite bulkheads will
require little or no maintenance through
the years,

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yet they will contribute much to passenger
comfort

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00:16:36.280 --> 00:16:41.800
because Marinite also provides thermal
insulation and helps to deaden noise.

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In tugboat service, Marinite offers
another special advantage.

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00:16:48.000 --> 00:16:51.580
Its low-density structure assures freedom
from drumming,

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00:16:51.580 --> 00:16:54.580
so often a problem in the cramped quarters
aboard a tug.

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00:16:55.550 --> 00:16:58.800
Here, too, Marinite provides effective
noise damping.

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00:16:59.060 --> 00:17:01.820
Although in areas where noise levels are
high

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and the most efficient acoustical
treatment is desirable,

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perforated marine acoustical units are
usually recommended.

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00:17:11.600 --> 00:17:14.130
No discussion of modern shipping would be
complete

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00:17:14.130 --> 00:17:16.190
without mentioning the United States,

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00:17:16.390 --> 00:17:19.010
latest glamour girl of the United States
Lines.

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00:17:19.370 --> 00:17:21.770
Her top speed is a military secret,

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00:17:21.770 --> 00:17:26.430
but it is no secret that she is probably
the fastest transatlantic liner

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ever built.

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00:17:27.470 --> 00:17:32.590
One reason for this is that special
consideration was given to the selection
of lightweight

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materials in the construction of this
superliner.

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00:17:36.730 --> 00:17:41.450
More than half a million square feet of
Marinite were used to create the interiors

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00:17:41.450 --> 00:17:42.450
in this

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00:17:41.790 --> 00:17:42.790
great ship.

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00:17:42.910 --> 00:17:47.030
Although as we've seen, the standard
Marinite panels are comparatively light in

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00:17:47.030 --> 00:17:48.030
weight for

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00:17:47.530 --> 00:17:52.490
bulkhead materials, a special type of
Marinite of even less density was supplied

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00:17:52.490 --> 00:17:53.490
for the United

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00:17:52.990 --> 00:17:59.230
States. A resultant lower displacement is
an important factor contributing to her
unprecedented

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speed. Today, as in the days of the famous
clipper ships of a century ago,

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00:18:04.850 --> 00:18:06.570
American ships stand as

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00:18:06.570 --> 00:18:11.810
evidence of American ingenuity and ability
to find a better way of doing things.

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00:18:12.310 --> 00:18:13.570
American industry,

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00:18:13.570 --> 00:18:18.730
working hand-in-hand with marine
architects and engineers, strives
constantly

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00:18:19.110 --> 00:18:24.270
to supply products to make our ships
safer, faster, more comfortable,

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00:18:24.570 --> 00:18:25.670
more efficient.

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00:18:26.230 --> 00:18:32.150
Johns-Manville, producer of Marinite, the
fire-safe bulkhead material, is proud

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00:18:32.150 --> 00:18:33.150
to play

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00:18:32.690 --> 00:18:37.210
a part in helping to make these
accomplishments possible for the ships of
the

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00:18:37.210 --> 00:18:38.250
American Merchant

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00:18:38.250 --> 00:18:39.250
Marine.
